Dense Phase System “Blow Pot Concept”

Conventional dense phase – high pressure, lower velocities than typical dilute phase, but without “Air Assist Technology”

Dense Phase System with Air Assist

Dense phase with Air Assist-Lower pressure than conventional than conventional dense resulting in lower velocities and overall energy.

Dense Phase Vacuum System

Dense phase vacuum conveying systems are designed to convey fragile materials at low velocities.

Dilute Phase Pressure System

Probably one of the most commonly used concepts for conveying of bulk solids. Typical dilute phase pressure system where material is entrained in air stream which much be greater than the saltation velocity of the material.

Dilute Phase Vacuum System

Typical dilute phase vacuum system where material is entrained in the air stream which must be greater than the saltation velocity of the material.

Venturi System Dilute Phase Blower Motive

Product is entrained in air stream, as in conventional dilute phase pressure system.

Booster

The booster allows for the introduction of air into the pipes which are designated to transport material in order to make a homogeneous trajectory. The use of boosters enables a high level of efficiency during transport and a reduction of air consumption.

Diverters

They are placed along the pipes to direct the flow of material in two or three different directions. It has an oscillating tube for fully automatic movements in any position. They pneumatic diverter valves are available in sizes from 2” to 8”. As special diverter version is also available.

Air Gravity Conveyors

The air gravity conveyors allow the exit of the material in a non-vertical straight tract taking advantage of the force of gravity.

Tailor-Made Mechanical Conveying System

We design and fabricate or procure a common mechanical conveying system like belt conveyor, tripper conveyor, bucket elevator, tube conveyor, vibratory tubular conveyor, chain conveyor, screw conveyor, rotary airlock, vibratory feeder, and apron feeder.

Screw conveyors can be used in different sectors for the purpose of feeding, transporting and dosing of solid fluid materials. Thanks to the production technologies and material properties of the helices used in OZB-type screw conveyors, much longer life and durability are offered. OZB screw conveyors are manufactured as pipe type, U type and vertical type as standard. In addition to these, special production is made in accordance with different sectors and customer demands. It is possible to supply spiral conveyor in the 114mm-323mm diameter range. According to the application and demand according to the sector; Hardox, stainless steel, special anti-wear coating and many other options are available.

Concrete Reclaimer System it is designed to wash and separate concrete components for recycling purposes. Concrete reclaimer system is a complete system comprised of a feeding station with vibrating feeder, concrete reclaimer unit, control board and PLC. This system allows the recycling operation to be evenly distributed during working hours.

Vertical Ribbon Mixer

Vertical Ribbon Mixer consists of cone & vertical shape vessel body, drive unit, helical blades and chopper. The mixing blade is designed for three-dimensional movement of materials to create helical material upwards flow along the periphery of vessel and gravity downward flow in the center at optimum mixing quality. During this continuous operation, material particles and heat are exchanged quickly which leads to a homogeneous product. Besides, the material particles are mixed with minimal mechanical and thermal stress, which makes this type of mixer a good solution for fragile and heat sensitive product. Vertical Blender can promise perfect mixing homogeneity, even big wide range mixing ratio and complete discharge without any dead space. Multi functions can also be achieved to perform uniform, fast and contamination-free dry powder mixing, drying, evaporation, heat treatment, reactions, cooling or dosage of active ingredients in a single unit.

Conical Screw Mixer

Conical Screw Mixer, also famous known as Nauta Mixer, consists of a conical shape vessel, top drive unit and screw agitator. The screw lifts the materials in a spiral upward flow and the arm orbit the vessel to remove the materials away from the vessel wall and deflects them into center of vessel. The mixing screw is suspended from an orbital arm, which rotates the mixing screw along the conical inner vessel wall causing convective mixing of particles and shear. It is a gentle mixing and minimal heat generation without any product distortion. Big batch capacity and simple design is widely used in various industries. It's especially suited for delicate products and processes where very accurate results are required and is synonymous with gentle mixing of large volumes of up to 50 000 liters.

Plough Mixer

Plough Mixer consists of horizontal & cylindrical drum vessel, plough shaped shovel agitator, drive unit and chopper. The mixing elements create a mechanical fluidized bed mixing actions to hurl materials away from the wall of vessel into free space in crisscross direction and inversely back again. A fluid bed generated mechanically in this way, whereby the raw material is constantly involved in the mixing process, ensures maximum mixing intensity at even the highest feed rates and shortest residence times and allows addition of liquids. The Ploughshare Mixer guarantees extremely high performance and fully optimized processes to adapt specific mix. Plow Mixer has very fast mixing speed to get ideal mixing homogeneity in very short time and can also be used to solve multiple applications including mixing, drying, coating, reacting in one single machine. In order to meet big capacity requirement, we can also design batch and continuous mixing process for client.

Double Paddle Mixer

Twin Shafts Paddle Mixer consists of W shape vessel, drive unit and double paddle shafts. The double shafts run in counter-rotation to make paddles turn over the materials in axial and radial direction of mixing action in fluidized zone. All the materials will be lifted in non-gravity status and also fall down to form a cross mixing. We can get perfect homogeneous mixing in very short time and almost all the materials can be emptied through full bottom discharge valve. Liquid Additions can also be sprayed at top of cover and mix with powder in short time. For some heat sensitive and fragile material, twin shafts paddle mixer can fulfill perfect mixing result.

Ribbon Mixer

Ribbon Mixer consists of horizontal U shape mixing vessel, drive system and ribbon agitator. The mixing element is combined with inner and outer double helical ribbon agitator. The outer ribbon moves materials into center direction and inner ribbon moves the materials in opposition direction to shape radially and laterally movement. Finally, the material will be discharged at center discharge valve. Ribbon Blender is an efficient and versatile blending machine for mixing of dry granules & powders homogeneously. Various materials can be mixed in ribbon mixer through a gentle way, especially in food material mixing. Furthermore, high speed chopper is also available to break some lumps during blending process.

Ploughshare Conche (Chocolate Refiner)

Refining is an important step after fine grinding. During the process, chemical and physical functions occur simultaneously. Including and not limited to forming a rich and perfect chocolate flavor. The refined product is converted to be a well flowable suspension of sugar, cocoa and milk powder in cocoa butter (and other oils). We produce Ploughshare Conche with comprehensive features as follow :
● Multi-functional plough paddle can effectively combine the flavor process of mixing, drying, cutting and refining
● Excellent flavor, melting properties and texture
● Remove awful flavor substances, enhance Wonderful flavor compounds
● Ideal Ultimate Moisture Content
● Low rheological value
● Shortened refining cycles by the controllable energy introduction
● High flexibility, suitable for all kinds of formulation
● Flexible module control concepts based on formulation, especially for industrial production
● Low unit power consumption

Laboratory Mixer

Before building a production line, most customers need to test their new formulas in a lab mixer to reduce risk and ensure that the mixer is appropriate to mix their materials. Each of our mixers can be used as a laboratory mixer and is fully customized to the needs of the customer. Customers will find it convenient, and it doesn't take up much space. The laboratory mixer is fully customizable, has a digital display, speed control, and is made of stainless steel.